Views: 0 Author: Site Editor Publish Time: 2025-10-14 Origin: Site
In today's competitive printing landscape, optimizing operational efficiency while maintaining superior print quality is paramount. Ruiting Machinery's Automatic Ink Clean Flexo Plate Washing Machine represents a significant technological advancement in plate cleaning methodology. Engineered with precision and built on a decade of industry expertise, this state-of-the-art equipment delivers unparalleled cleaning performance while significantly reducing operational costs and environmental impact.
As a trusted machinery partner with global export experience spanning Russia, the United Kingdom, Portugal, the United States, Saudi Arabia, and numerous other countries, Ruiting Machinery combines technical excellence with practical operational solutions. Our RTXB series automatic plate washers are designed to meet the rigorous demands of commercial printing businesses, packaging industries, and high-volume printing operations worldwide.
The RTXB series incorporates cutting-edge engineering principles that ensure consistent, high-quality plate cleaning. Our machines feature:
Stainless Steel Construction: High-grade 304 stainless steel casing provides exceptional durability and resistance to chemical corrosion
Precision Temperature Control: Advanced thermal management system maintains optimal cleaning solution temperature (±1°C accuracy)
Advanced Filtration System: Multi-stage filtration with 10-micron precision ensures cleaning solution integrity
Programmable Logic Controller (PLC): Industrial-grade automation with touch-screen interface for precise operation control
Our proprietary cleaning technology delivers unmatched performance:
Dual-Stage Cleaning Process: Comprehensive liquid cleaning followed by high-pressure water rinse
Oscillating Soft Brush System: Specially engineered brushes with variable speed control (10-60 RPM)
High-Velocity Hot Air Drying: Rapid drying system with temperature range of 40-80°C
Automatic Conveyor System: Precision belt conveyance with adjustable speed (0.5-3 m/min)
| Parameter | RTXB-450 | RTXB-650 |
|---|---|---|
| Max Plate Length | 450mm | 650mm |
| Machine Dimensions (L×W×H) | 2350×1100×1150mm | 3370×1350×1150mm |
| Operating Voltage | 220V ±10%, 50/60Hz | |
| Power Consumption | 2.5kW | 3.2kW |
| Cleaning Cycle Time | 3-8 minutes (adjustable) | 4-10 minutes (adjustable) |
| Water Consumption | 15-20L/cycle | 20-30L/cycle |
| Air Pressure Requirement | 0.6-0.8MPa | 0.6-0.8MPa |
| Ink Compatibility | Water-based, UV, Solvent, LED UV inks | |
The integrated conveyor belt system automatically transports plates from the printing station to the cleaning chamber, eliminating manual handling and reducing operator intervention.
Our proprietary cleaning algorithm ensures optimal cleaning parameters based on plate material and ink type:
Pre-cleaning Analysis: Automatic detection of plate dimensions and material composition
Adaptive Cleaning Solution: Precision dispensing of eco-friendly cleaning agents
Multi-directional Brushing: Comprehensive coverage with oscillating brush movement
High-Pressure Rinsing: 360-degree water spray system for complete residue removal
The thermal drying system incorporates multiple drying stages:
Initial moisture removal with centrifugal force
Intermediate drying with temperature-controlled air flow
Final precision drying with HEPA-filtered air
Ideal for high-volume label production with frequent plate changes. Compatible with all common label materials including paper, film, and foil substrates.
Perfect for flexible packaging, corrugated boxes, and folding carton operations. Handles large format plates with precision.
Suited for commercial printers requiring quick turnaround times and consistent print quality across multiple jobs.
Excellent for security printing, pharmaceutical packaging, and other applications requiring stringent quality control.
"Since implementing Ruiting's RTXB-450 automatic plate washer, our plate cleaning time has reduced by 75%. The consistency in cleaning quality has significantly improved our print registration accuracy."
"The technical support from Ruiting Machinery has been exceptional. Their team provided comprehensive training and continues to offer 24/7 support when needed. The machine's reliability has exceeded our expectations."
"We've reduced our solvent consumption by 60% since switching to Ruiting's eco-friendly cleaning system. The environmental benefits combined with cost savings make this an outstanding investment."
| Parameter | Manual Cleaning | Ruiting Automatic Washer | Improvement |
|---|---|---|---|
| Cleaning Time per Plate | 15-20 minutes | 3-8 minutes | 70-85% faster |
| Labor Requirement | 1 operator dedicated | Fully automated | 100% reduction |
| Plate Damage Rate | 5-8% monthly | <1% monthly | 80-90% reduction |
| Chemical Consumption | High (uncontrolled) | Optimized (controlled) | 40-60% reduction |
| Consistency Quality | Variable | Consistent (99.5%) | Significant improvement |
Most customers achieve return on investment within 12-18 months through labor savings, reduced plate damage, and increased production efficiency. High-volume operations may see ROI in as little as 8 months.
The RTXB series features adaptive cleaning technology that automatically adjusts cleaning parameters based on plate thickness, material composition, and ink type. The system accommodates photopolymer plates, rubber plates, and various composite materials.
Routine maintenance includes daily cleaning of brushes and filters, weekly inspection of conveyor systems, and monthly calibration of sensors. Our technical support team provides comprehensive maintenance schedules and remote monitoring options.
Yes, our engineers design custom integration solutions for seamless connection with your current printing, drying, and material handling systems. We offer comprehensive installation and integration services worldwide.
Our closed-loop filtration system reduces chemical consumption by 40-60%, while water recycling technology minimizes wastewater generation. The machine complies with international environmental standards and supports sustainable printing practices.
We provide 24/7 technical support through multiple channels including remote diagnostics, on-site service, and comprehensive training programs. Our global support network ensures prompt response times and minimal downtime.
Ruiting Machinery's Automatic Ink Clean Flexo Plate Washing Machine represents the pinnacle of cleaning technology for modern printing operations. By combining advanced engineering, intelligent automation, and sustainable practices, we deliver solutions that not only enhance operational efficiency but also contribute to long-term business success.
With over a decade of experience serving global customers and continuous innovation in printing technology, Ruiting Machinery remains committed to providing cutting-edge solutions backed by unparalleled technical support and service excellence.
