Views: 0 Author: Site Editor Publish Time: 2025-09-28 Origin: Site
For printing professionals, packaging manufacturers, and label producers, understanding the technical specifications of materials and machinery is critical for optimizing production efficiency, reducing waste, and maintaining quality standards. This comprehensive technical guide explores the essential measurements, tolerances, and machine capabilities that impact your flexographic printing outcomes.
Material thickness variations represent one of the most significant challenges in flexographic printing. At Ruiting Machinery, our engineers have developed specialized systems to handle these variations with precision.
Professional flexographic printing requires understanding these precise conversions:
| Microns (μm) | Millimeters (mm) | Inches | Common Substrates | Recommended Tension |
|---|---|---|---|---|
| 25-50 μm | 0.025-0.05 mm | 0.001-0.002" | Thin films, lightweight labels | Low (2-4 N/m) |
| 75-150 μm | 0.075-0.15 mm | 0.003-0.006" | Standard labels, packaging films | Medium (4-8 N/m) |
| 200-300 μm | 0.2-0.3 mm | 0.008-0.012" | Heavy-duty tags, cardboard | High (8-12 N/m) |
| 300-500 μm | 0.3-0.5 mm | 0.012-0.020" | Corrugated board, packaging | Very High (12-16 N/m) |
Material thickness directly affects multiple aspects of printing performance:
Ink Transfer: Thicker materials require different anilox roller configurations
Drying Time: Thicker substrates may need extended drying capabilities
Registration Accuracy: Material stretch varies with thickness, affecting print registration
Die-Cutting Performance: Cutting pressure must be adjusted based on material thickness
At Ruiting Machinery, our technical team has developed specialized features to handle the precise requirements of modern flexographic printing:
Our servo-driven flexographic printing machines incorporate closed-loop tension control with precision of ±0.1N/m, ensuring consistent web handling across different material thicknesses.
With automatic register control systems achieving ±0.1mm accuracy, our machines maintain perfect registration even when material properties change during production runs.
Each printing station on Ruiting machines features:
Micro-adjustment capabilities for precise plate positioning
Quick-change plate cylinders for different material thicknesses
Adjustable impression pressure for optimal ink transfer
Compatible with both rubber and photopolymer plates
Our 320mm narrow web machines are optimized for thin materials with these specialized features:
Low-tension unwind/rewind systems
Precision guide systems for minimal web movement
UV/LED drying options for temperature-sensitive materials
Maximum speed: 150m/min with ±0.15mm registration accuracy
Our 420mm and 650mm machines handle standard packaging materials with:
Medium tension capability (4-8 N/m)
IR and hot air drying systems
Automatic viscosity control for ink systems
Maximum speed: 200m/min with ±0.1mm registration accuracy
For corrugated and heavy packaging, our wide-web machines feature:
Heavy-duty frame construction
High-tension capability (up to 16 N/m)
Extended drying tunnels for high ink coverage
Maximum speed: 120m/min with ±0.2mm registration accuracy
Our precision narrow web machines can handle materials as thin as 20μm (0.02mm) with specialized low-tension systems and precision guides.
Our machines use servo-driven digital registration systems with automatic compensation for material stretch and tension variations.
We offer UV, LED, IR, and hot air drying options depending on material sensitivity and production requirements.
While our machines are versatile, we recommend different configurations for extreme material variations. Our technical team can advise on the optimal setup for your specific needs.
Depending on the model, we achieve registration accuracy between ±0.05mm and ±0.2mm across all printing stations.
"Hi, the machine works perfectly. I have a lot of work and things are going more than well. I am very satisfied with the machine. Someday when I grow up I will buy 1 more machine from you."
"By the way, both machines are great in terms of engineering, we thank you for their trouble-free delivery, easy installation and excellent quality. We would like to thank you for the technical support you provide not only for the machines but also regardless of the hour. You are a great company."
"Your machine is working well."
With over 10 years of experience exporting to 30+ countries including the United States, United Kingdom, Russia, and Saudi Arabia, Ruiting Machinery provides comprehensive technical support:
Pre-purchase technical consultation to determine optimal machine configuration
Material testing services to verify machine compatibility
Installation and commissioning by experienced engineers
24/7 technical support across different time zones
Regular software updates and technical improvements
Our engineering team is ready to help you optimize your flexographic printing operations:
Machine selection based on your specific material requirements
Technical specifications and performance data
Customized solutions for unique applications
On-site or remote technical support
