Views: 0 Author: Site Editor Publish Time: 2025-11-27 Origin: Site
Ruiting successfully designed and delivered a high-performance RTRY-350mm 8-color inline flexo printing machine to a leading distributor in India. The project involved customizing the machine to meet specific requirements for servo motors and UV drying systems, ensuring optimal efficiency for e-commerce packaging and label printing. This collaboration demonstrates our commitment to providing tailored solutions that drive customer success in competitive markets.
The Indian distributor, specializing in flexible packaging for films, labels, stickers, and papers, approached us with precise demands to enhance their production capabilities. Their key requirements included:
Yaskawa Brand Servo Motors: The client insisted on using Yaskawa-brand servo motors for their reliability and precision in high-speed printing operations.
Fully Servo-Driven System: A custom-built fully servo-driven system was requested to ensure seamless synchronization and reduce mechanical errors.
LED UV Drying Ovens per Unit: Each printing unit needed to be equipped with an LED UV drying oven for fast curing, along with a water chiller for temperature control.
These specifications were crucial for achieving high-quality print outputs with minimal downtime, catering to the distributor's diverse client base.
After thorough analysis, we engineered a comprehensive solution that exceeded the client's expectations. Below is an overview of our approach, accompanied by an image of the customized machine in action.
Yaskawa Servo Motors Integration: We equipped the machine with genuine Yaskawa servo motors, ensuring high torque and precision across all operations. This choice enhanced the machine's durability and performance.
Custom Fully Servo System: A total of 20 servo motors were installed (two per printing unit), creating a fully servo-driven system that offered exceptional control and reduced maintenance needs.
LED UV Drying System: Eight LED UV drying ovens were integrated, one for each color unit, along with a centralized water chiller to maintain optimal temperatures. This setup accelerated drying times by up to 50%, improving overall efficiency.
This tailored solution not only met the technical specs but also included our advanced inline flexo printing technology, which supports high-speed production for materials like film and paper. The machine's design prioritized user-friendly operation and energy efficiency, aligning with sustainable practices.
The client provided positive feedback, emphasizing the machine's impact on their production line. Below is a summary based on their report, illustrated with an image of the feedback document.
Highlights from the Feedback:
Machine uptime increased by 30%, reducing operational costs.
Print quality achieved consistent results with vibrant colors, thanks to the LED UV system.
The servo motors delivered smooth performance, minimizing waste and enhancing speed.
The distributor expressed satisfaction with our responsiveness and the machine's reliability, leading to plans for future collaborations. This feedback underscores the success of our customized approach.
The RTRY-350mm 8-color inline flexo printing machine is a state-of-the-art solution designed for high-volume printing on flexible materials such as films, labels, stickers, and papers. With a print width of 350mm, it supports up to 8 colors in an inline configuration, making it ideal for complex designs and fast-paced environments.
Precision servo motors for accurate registration and reduced setup time.
LED UV drying technology for eco-friendly and efficient curing.
User-friendly PLC control system for easy operation and monitoring.
Compact design that saves floor space while maximizing output.
This machine is widely used in:
E-commerce Packaging: Producing high-quality labels and stickers for shipping boxes.
Label Printing: Creating durable labels for consumer goods, pharmaceuticals, and logistics.
Flexible Packaging: Printing on films for food packaging, ensuring vibrant graphics and compliance with safety standards.
Its versatility makes it a preferred choice for distributors and manufacturers seeking to scale their operations. For more details, visit our product category page.
A: The machine's customization options, such as servo motors and UV drying, address the high-demand, cost-sensitive nature of Indian distribution. It handles diverse materials common in the region, like paper and film, with efficiency.
A: LED UV drying offers instant curing, reducing energy consumption and improving print quality by minimizing smudging. It's ideal for high-speed applications, as seen in this case study.
A: Yes, we offer extensive customization for servo systems, drying units, and more. Contact us via our company profile to discuss specific needs.
A: We provide comprehensive training, remote assistance, and spare parts support to ensure long-term reliability. Our team is dedicated to customer success.
This case study illustrates how our tailored solutions empower businesses globally. For inquiries about the RTRY-350mm machine or other products, reach out to our experts today.
